1
ARVIND LIFESTYLE APPAREL MANUFACTURING PLC
QUALITY SYSTEM IN PLACE
• FABRIC - 4 .0 SYSTEM
• TRIMS - 0.5 AQL
• IN PROCESS - Process Control with 7/0 SYSTEM
• END LINE 100 % CHECKING FOR VISUAL . 5% for total
Measurement
• SEWING FACTORY OUT GOING - 1.5 AQL
• Incoming inspection in each department
• 100 % visual and 100% critical measurement point at end line
• NQA AND FIELD AUDIT - 2.5 AQL.
Fabric
Receiving
Blanketing
(Stores)
)
Shrinkage
Preparatio
n
Washing
(Development
Section)
Shrinkage
Measuring
Shade
band preparation
Fabric 10%
Inspection
Visual
shade/skewness
QAP-12A
100%
screening/
Return to
Vendor
1 st 50
Measuring
& evaluation
1st
50
Washing
(Developme
nt)
Wash
Std
From Buyer
1 st 50
Stitching
(Emb/Lg/Wr1/
Wr2/Sw4)
1 st 50
Trial pattern 1 st 50
Cutting
(Qap-12AO)
Send to
Buyer
PPA
Sample
Layering
Pattern
Making
Lay plan/
Marking YY
Fabric
Releasing
From Stores
Shrinkage
Report/prepration
Shade band
Approval
QAP12D/QAP 12
Fabric
Separation
&
Shorting
Re stitch
sample
OK OK
OK
Reject
Reject
Reject
OK
OK
OK
OK
OK
Pre Production Flow Chart
INSPECTION OPERATION
TRANSPOTATIO
N
SYMBOLS
STORAGE
QA FLOW CHART-CUTTING
PATTERN
PILOT TEST
SIZE SET
INSPECTION
PPA SAMPLE
INSPECTION
RE
CONSTRUC-
TION OF
PATTERN
BUYER
DUPLICATION
OF MARKER
MARKERI
NG
(QAP 12-
L)
PPM
ORIT/P/3
REDRAW
OR
ALTERATIO
N
INSPECTION
4 POINT
SYSTEM(QA
P12A)
LAYERING(A
UTO & MANUAL
SPREADING)
INSPECTION
CUTTING
MANUAL &
AUTO
AUDIT
(QAO12H)
NUMBERING
ONLY EMB PRINT
PARTS
SHRINKAGE
TESTING
(QAP 12D)
SUPPLIER 100%
INSPECTION
RELAXATION
(STRETCH
FABRIC)
RE-CUT OR
ADJUSTMENT
(QAP12GT)
EMB/
FUSING/
PRINTING
INSPECTION
(QAP12AB)
RETURN TO SUPPLIER
CUT CLAIM
POLICY(QAP#02/ORIT-
P2
SEWING PLANT
FABRIC
REJECT
REJECT
OK
OK
OK
OK
OK
REJECT
REMAKE
OK
OK
OK
REJECT
REJECT
REJECT
(NON STRETCH
FABRIC)
OK
OK
OK
OK
(SCRAP)
REJECT
REJECT
OK
REJECT
OK
OK
INSPECTION OPERATION
TRANSPOTATIO
N
STORAGE
SYMBOLS
Arvind Lifestyle Manufacturing Plc - Ethiopia 4
Pre Production
• Fabric inspection
• Shrinkage testing
• Shade evaluation
• Roll allocation / cut sheet preparation - impotant
• Layering and accuracy
• Cut panel inspection / cutting
• Numbering
• Damage replacement - important
• Fusing and it testing
• Trial run evaluation
• Colour card and accessories approval
• Process / lycra audit
• CAP and other department problem solving
05/01/2022
QA FLOW CHART-SEWING
MEASURMENT
INSPECTION(QA0 05)
PPM
(ORITP05)
QAP#07
7/0 AUDIT SYSTEM AT
NEEDLE POINT
100% RESCREENING OR
RETURN TO SUPPLIER
100% VISUAL
INSPECTION(QAP 16)
OK
REJECT
REJECT
OK
INSPECTION OPERATION
TRANSPOTATIO
N
REWORK
CUT PANEL FROM
CUTTING
INPUT SEWING
LINE
CENTRALIZED
OPERATION SMALL
PARTS
SEWING LINE
ASSEMBLE
OPERATION
SEWING LINE FRONT
& BACK OPERATION
REWORK
AQL AUDIT BY
NQA(QAP 17)
WASHING
DEPARTMENT
10% INSPECTION(QAP
14)QAP18
ACCESSORIES
LABELS/ZIPPERS/RIVET/
THREAD
OK
OK
OK
OK
REJECT
OK
FUSING IF
NECESSOARY
CUT PANEL 10%
INSPECTION
OK
DO ANOTHER 10%
INSPECTION
REJECT
OK
REJECT
CENTRAL
CUTTING DPT.
SW1
STORAGE
OK
SYMBOLS
Arvind Lifestyle Manufacturing Plc - Ethiopia 6
SEWING PROCESS
• RA meeting / PP meeting
• Pp comment / pp meeting and its follow up
• Trial run evaluation
• 1 st pcs evaluation / line comparison
• 7/0 system
• Process / lycra audit
• Checker / operator training
• Correlation test
• 5 pcs audit by executive
• Needle / sharp tool control process
• AQL / DHU
• DEFECT REVIEW AND CAP
• CUT / SHIP ,
• Worker / Cadre / Gardian process . Evaluation
• Measurement process
• Lable process
05-01-23
QA FLOW CHART-
WASHING
INSPECTION OPERATION
TRANSPOTATIO
N
STORAGE
SYMBOLS
Arvind Lifestyle Manufacturing Plc - Ethiopia 8
Washing Process .
• Shade band preparation
• Cc cards and its approval
• Recipe control
• Washing comment / shade band comment
• 1 st 50 / 1 st bulk evaluation
• Before wash AQL
• RA MEETING / pre wash requirement
• Style review meeting
• Process audit
• Cut – ship , reconciliation
• Defect and CAP
• Dryer follow up
05-01-2022
QA FLOW CHART-FINISHING
RESCREEN
& REPAIR
TAG ATTACHING
OUT SIDE CHECKING
OK
REJECT
REJECT
INSPECTION
OPERATION
TRANSPOTATIO
N
STORAGE
REWORK
RECEIVED FROM
WASHING AQL
BUTTON / RIVET
TRIMMING
OK
OK
REJECT
INSIDE
CHECKING
REWORK
IRON
MEASUREMENT
CHECKING
INSPECTION
SORTING & PACKING
PRE-FINAL AUDIT
QMP /FINAL
AUDIT(BUYER AUDIT)
SHIPPING
OK
OK
OK
OK
OK
REJECT
REJECT
OK
OK
9
SYMBOLS
Arvind Lifestyle Manufacturing Plc - Ethiopia 10
Finishing process
• AQL report evaluation
• Trim cards / packing approval
• 1 st pcs / 1 st carton evaluation process - allocate one person
• Button and rivet process
• Checker correlation/ training
• Damage repairing / CAP
• Lable procedure
• Pre final
• Trims checking
• Scanning / re scanning process
• 2nd
segregation process
• Left over removing process
• Re check process
05-01-2022
Arvind Lifestyle Manufacturing Plc - Ethiopia 11
Finishing process
• Do after wash AQL , 20 % ACCEPT . Recheck lot need to correct by relevant party .
• Size wise in put
• Shipment plan line wise. Planning has to provide it
• AQL report need to observe by line qa / production supervisor
• Gather data with respect to line wise plan . Need to done by line QA
• Style file need to read before line in put .
• Pack sample / trim card check with respect to style file .
• 7/0 system need to implement for finishing. LINE QA has to conduct it .
• Hourly finishing QA report need to observe by QAM . Get QA coordinator for finishing
and observe hourly report
• Every new style , 1 st garment for rivet / button / leather patch need to get signature
from line QA . Put a book for each and every po .
05-01-22
IN LINE INSPECTION FLOW CHART 7/0 SYSTEM
Next
Operation
Inspection 7 pcs from
Completed Bundle Finish/ semi
finished
Hand Over Bundle
to Production
Supervisor
100% Inspection &
Rectification by Operator
7/0 Qa Re-inspect with
Supervisor
Hand Over Bundle to
PM / Technician
Reject
OK (Green Tag )
Reject (Found 2 Damage )
Red Tag
If Found Minor Defect
OK
Yellow Tag
Found minor
Next
Bundle
2nd
Consecutive
Bundle
OK
Training Line
Reject
OK OK
Reject
Call Technical
Manager / Trainer
QAM / FM
Train &
Educate the
Operator
Stitch New
Bundle
OK
OK
Send to
Training line
Reject
Yellow Tag
INSPECTION
OPERATION
SYMBOLS
BROKEN ISSUE NEEDLE POLICY FLOW CHART
Find All Broken Needle Parts
01
Sewing
Needle Breakage
Get Hand Metal Detector
from Needle Clerk and Find Broken Part
02
Issue New Needle
QAP# 16
Put all Defected
Garments into
Red Box
Send Through Metal
Detector Machine
03
Destroy the Garments or with
Respect to GM/QAM/PM
Advice Provide Alternative
Solution
04
Attach in Needle
type wise file .
Use Needle
Blunt needle
NO
OK
OK
OK
NO
NO
INSPECTION
OPERATION
SYMBOLS
STORE AT SHADE BAND LIBRARY
FINISHING SECTION
WASHING WET
EACH DAY 7.30AM SELECT THE
WASHED FINISHED GARMENTS
FROM BULK & SET A SHADE BAND.
APPROVED SHADE BAND WITH BUYER
SEAL
BULK PRODUCTION SHADE
DUPLICATION
CHECK SELECTED BAND WITH
APPROVED BAND.
GET APPROVAL FROM RELEVANT
PARTICULAR BUYER / NQA
STICK A STICKER WITH NQA
SIGNATURE, MAINTAIN PHOTO
LOG SHEET.
EVERY 24 HOURS SHADE BANDS
NEED TO REPLACE & MAKE A LOG
BOOK WITH PHOTO.
EACH DAY 7.30AM SELECT THE
WASHED FINISHED GARMENTS
FROM BULK & SET A SHADE BAND.
CHECK SELECTED BAND WITH
APPROVED BAND.
GET APPROVAL FROM RELEVANT
PARTICULAR BUYER / NQA
STICK A STICKER WITH NQA
SIGNATURE MAINTAIN PHOTO
LOG SHEET.
EVERY 24 HOURS SHADE BANDS
NEED TO REPLACE & MAKE A LOG
BOOK WITH PHOTO.
GET APPROVAL
FROM BUYER
/WASHING ENGINEER
Fail Fail
REWASH
REJECT & ATTACHED
RED TAG AND 2ND
SEAL
Fail
Fail
Ok
Ok
Ok
Ok
SHADE BAND DUPLICATION PROCESS
Thank You

GridinSoft Anti-Malware 4.3.31 Crack & Activation Code

  • 1.
    1 ARVIND LIFESTYLE APPARELMANUFACTURING PLC QUALITY SYSTEM IN PLACE • FABRIC - 4 .0 SYSTEM • TRIMS - 0.5 AQL • IN PROCESS - Process Control with 7/0 SYSTEM • END LINE 100 % CHECKING FOR VISUAL . 5% for total Measurement • SEWING FACTORY OUT GOING - 1.5 AQL • Incoming inspection in each department • 100 % visual and 100% critical measurement point at end line • NQA AND FIELD AUDIT - 2.5 AQL.
  • 2.
    Fabric Receiving Blanketing (Stores) ) Shrinkage Preparatio n Washing (Development Section) Shrinkage Measuring Shade band preparation Fabric 10% Inspection Visual shade/skewness QAP-12A 100% screening/ Returnto Vendor 1 st 50 Measuring & evaluation 1st 50 Washing (Developme nt) Wash Std From Buyer 1 st 50 Stitching (Emb/Lg/Wr1/ Wr2/Sw4) 1 st 50 Trial pattern 1 st 50 Cutting (Qap-12AO) Send to Buyer PPA Sample Layering Pattern Making Lay plan/ Marking YY Fabric Releasing From Stores Shrinkage Report/prepration Shade band Approval QAP12D/QAP 12 Fabric Separation & Shorting Re stitch sample OK OK OK Reject Reject Reject OK OK OK OK OK Pre Production Flow Chart INSPECTION OPERATION TRANSPOTATIO N SYMBOLS STORAGE
  • 3.
    QA FLOW CHART-CUTTING PATTERN PILOTTEST SIZE SET INSPECTION PPA SAMPLE INSPECTION RE CONSTRUC- TION OF PATTERN BUYER DUPLICATION OF MARKER MARKERI NG (QAP 12- L) PPM ORIT/P/3 REDRAW OR ALTERATIO N INSPECTION 4 POINT SYSTEM(QA P12A) LAYERING(A UTO & MANUAL SPREADING) INSPECTION CUTTING MANUAL & AUTO AUDIT (QAO12H) NUMBERING ONLY EMB PRINT PARTS SHRINKAGE TESTING (QAP 12D) SUPPLIER 100% INSPECTION RELAXATION (STRETCH FABRIC) RE-CUT OR ADJUSTMENT (QAP12GT) EMB/ FUSING/ PRINTING INSPECTION (QAP12AB) RETURN TO SUPPLIER CUT CLAIM POLICY(QAP#02/ORIT- P2 SEWING PLANT FABRIC REJECT REJECT OK OK OK OK OK REJECT REMAKE OK OK OK REJECT REJECT REJECT (NON STRETCH FABRIC) OK OK OK OK (SCRAP) REJECT REJECT OK REJECT OK OK INSPECTION OPERATION TRANSPOTATIO N STORAGE SYMBOLS
  • 4.
    Arvind Lifestyle ManufacturingPlc - Ethiopia 4 Pre Production • Fabric inspection • Shrinkage testing • Shade evaluation • Roll allocation / cut sheet preparation - impotant • Layering and accuracy • Cut panel inspection / cutting • Numbering • Damage replacement - important • Fusing and it testing • Trial run evaluation • Colour card and accessories approval • Process / lycra audit • CAP and other department problem solving 05/01/2022
  • 5.
    QA FLOW CHART-SEWING MEASURMENT INSPECTION(QA005) PPM (ORITP05) QAP#07 7/0 AUDIT SYSTEM AT NEEDLE POINT 100% RESCREENING OR RETURN TO SUPPLIER 100% VISUAL INSPECTION(QAP 16) OK REJECT REJECT OK INSPECTION OPERATION TRANSPOTATIO N REWORK CUT PANEL FROM CUTTING INPUT SEWING LINE CENTRALIZED OPERATION SMALL PARTS SEWING LINE ASSEMBLE OPERATION SEWING LINE FRONT & BACK OPERATION REWORK AQL AUDIT BY NQA(QAP 17) WASHING DEPARTMENT 10% INSPECTION(QAP 14)QAP18 ACCESSORIES LABELS/ZIPPERS/RIVET/ THREAD OK OK OK OK REJECT OK FUSING IF NECESSOARY CUT PANEL 10% INSPECTION OK DO ANOTHER 10% INSPECTION REJECT OK REJECT CENTRAL CUTTING DPT. SW1 STORAGE OK SYMBOLS
  • 6.
    Arvind Lifestyle ManufacturingPlc - Ethiopia 6 SEWING PROCESS • RA meeting / PP meeting • Pp comment / pp meeting and its follow up • Trial run evaluation • 1 st pcs evaluation / line comparison • 7/0 system • Process / lycra audit • Checker / operator training • Correlation test • 5 pcs audit by executive • Needle / sharp tool control process • AQL / DHU • DEFECT REVIEW AND CAP • CUT / SHIP , • Worker / Cadre / Gardian process . Evaluation • Measurement process • Lable process 05-01-23
  • 7.
    QA FLOW CHART- WASHING INSPECTIONOPERATION TRANSPOTATIO N STORAGE SYMBOLS
  • 8.
    Arvind Lifestyle ManufacturingPlc - Ethiopia 8 Washing Process . • Shade band preparation • Cc cards and its approval • Recipe control • Washing comment / shade band comment • 1 st 50 / 1 st bulk evaluation • Before wash AQL • RA MEETING / pre wash requirement • Style review meeting • Process audit • Cut – ship , reconciliation • Defect and CAP • Dryer follow up 05-01-2022
  • 9.
    QA FLOW CHART-FINISHING RESCREEN &REPAIR TAG ATTACHING OUT SIDE CHECKING OK REJECT REJECT INSPECTION OPERATION TRANSPOTATIO N STORAGE REWORK RECEIVED FROM WASHING AQL BUTTON / RIVET TRIMMING OK OK REJECT INSIDE CHECKING REWORK IRON MEASUREMENT CHECKING INSPECTION SORTING & PACKING PRE-FINAL AUDIT QMP /FINAL AUDIT(BUYER AUDIT) SHIPPING OK OK OK OK OK REJECT REJECT OK OK 9 SYMBOLS
  • 10.
    Arvind Lifestyle ManufacturingPlc - Ethiopia 10 Finishing process • AQL report evaluation • Trim cards / packing approval • 1 st pcs / 1 st carton evaluation process - allocate one person • Button and rivet process • Checker correlation/ training • Damage repairing / CAP • Lable procedure • Pre final • Trims checking • Scanning / re scanning process • 2nd segregation process • Left over removing process • Re check process 05-01-2022
  • 11.
    Arvind Lifestyle ManufacturingPlc - Ethiopia 11 Finishing process • Do after wash AQL , 20 % ACCEPT . Recheck lot need to correct by relevant party . • Size wise in put • Shipment plan line wise. Planning has to provide it • AQL report need to observe by line qa / production supervisor • Gather data with respect to line wise plan . Need to done by line QA • Style file need to read before line in put . • Pack sample / trim card check with respect to style file . • 7/0 system need to implement for finishing. LINE QA has to conduct it . • Hourly finishing QA report need to observe by QAM . Get QA coordinator for finishing and observe hourly report • Every new style , 1 st garment for rivet / button / leather patch need to get signature from line QA . Put a book for each and every po . 05-01-22
  • 12.
    IN LINE INSPECTIONFLOW CHART 7/0 SYSTEM Next Operation Inspection 7 pcs from Completed Bundle Finish/ semi finished Hand Over Bundle to Production Supervisor 100% Inspection & Rectification by Operator 7/0 Qa Re-inspect with Supervisor Hand Over Bundle to PM / Technician Reject OK (Green Tag ) Reject (Found 2 Damage ) Red Tag If Found Minor Defect OK Yellow Tag Found minor Next Bundle 2nd Consecutive Bundle OK Training Line Reject OK OK Reject Call Technical Manager / Trainer QAM / FM Train & Educate the Operator Stitch New Bundle OK OK Send to Training line Reject Yellow Tag INSPECTION OPERATION SYMBOLS
  • 13.
    BROKEN ISSUE NEEDLEPOLICY FLOW CHART Find All Broken Needle Parts 01 Sewing Needle Breakage Get Hand Metal Detector from Needle Clerk and Find Broken Part 02 Issue New Needle QAP# 16 Put all Defected Garments into Red Box Send Through Metal Detector Machine 03 Destroy the Garments or with Respect to GM/QAM/PM Advice Provide Alternative Solution 04 Attach in Needle type wise file . Use Needle Blunt needle NO OK OK OK NO NO INSPECTION OPERATION SYMBOLS
  • 14.
    STORE AT SHADEBAND LIBRARY FINISHING SECTION WASHING WET EACH DAY 7.30AM SELECT THE WASHED FINISHED GARMENTS FROM BULK & SET A SHADE BAND. APPROVED SHADE BAND WITH BUYER SEAL BULK PRODUCTION SHADE DUPLICATION CHECK SELECTED BAND WITH APPROVED BAND. GET APPROVAL FROM RELEVANT PARTICULAR BUYER / NQA STICK A STICKER WITH NQA SIGNATURE, MAINTAIN PHOTO LOG SHEET. EVERY 24 HOURS SHADE BANDS NEED TO REPLACE & MAKE A LOG BOOK WITH PHOTO. EACH DAY 7.30AM SELECT THE WASHED FINISHED GARMENTS FROM BULK & SET A SHADE BAND. CHECK SELECTED BAND WITH APPROVED BAND. GET APPROVAL FROM RELEVANT PARTICULAR BUYER / NQA STICK A STICKER WITH NQA SIGNATURE MAINTAIN PHOTO LOG SHEET. EVERY 24 HOURS SHADE BANDS NEED TO REPLACE & MAKE A LOG BOOK WITH PHOTO. GET APPROVAL FROM BUYER /WASHING ENGINEER Fail Fail REWASH REJECT & ATTACHED RED TAG AND 2ND SEAL Fail Fail Ok Ok Ok Ok SHADE BAND DUPLICATION PROCESS
  • 15.